And a little child shall lead them
By Bobby Neal Winters
I was in my workshop when my grandson came to ask me for a piece of wood. He had a piece of a palette I’d picked up off the curb and cut up with a reciprocating saw.
I said, “Sure.” I would’ve said the same if he’d asked me for a kidney. He’s my grandson. The only “no” would be if he asked me to use a wood chisel to break a rock open with. Then I would buy him a stone chisel.
He smiled. Then he asked, “Can I have some sand paper?”
I asked him what grit he wanted. He told me that any was fine.
I gave him some 220 grit because it was on top. He thanked me and left.
Some days later, I walked past where he’d left the board he’d sanded. He’d gotten through the rough, weathered wood on top and found some nice white oak beneath. Having exposed the wood’s beauty to the world again, he was satisfied, so he left the sanded board on the table.
Seeing the oak, I remembered that I had some more of it left. I’d used some of it to make a knitting box for one of the boy’s aunts, but I had some left over.
Time to put it to use.
Reclaiming scrap wood is a process.
In some sense, it’s like working with rough cut wood. In a case like this palette wood, it has never been processed with the idea that needed to be pretty. It is, however, more likely to have a nail or two in it. Or three or four. This is important because to work it up, you have to run it through a planer.
Now, I said “have to.” You could smooth it up with a plane. If you’ve reached the level of holiness that you do that, I say go for it. For my part, I’ve invested money in a DeWalt planer, and I am going to use it. If you run a nail (or screw or anything metal) through your planer, it’s going to nick the blades and when you replace them it costs time and money.
You can nick your blade when you are hand-planing too, but it’s not as big (i.e. expensive) a deal.
Putting palette wood through a planer--provided you’ve got the nails out--is an incredibly satisfying experience. You take off the rough, discolored outer layer and expose the grain of the wood beneath. In this, as I said before, it was white oak.
You can make a ship out of white oak. They did in the old days. If they made one out of a palette, it’d have to be for mice.
In any case, I didn’t make a ship. It was something smaller.
The first couple of pieces of oak that I milled up were quite cracked, having been exposed to the evils of rain and sun for too long. Because of this, I cut them into narrow strips and reglued them.
If I didn’t make a ship, what did I make?
Well, I made the next best thing: A pencil box.
I’d been using my router table to make some drawers, so I used it to make a pencil box with the same methods. I put a rebate on the long sides of the bottom piece. Then I put a rebate on the bottom and sides of the end pieces. I didn’t do anything with the side pieces. I glued it, clamped it, let it dry, and then I sanded it.
The attentive reader has noticed I’ve left out something important.
What about the top?
The wood was too thin for me to use the hinges that I have. Indeed, the sides were too narrow for me to cut the top off, which I would’ve had to do if I were going to make that kind of a box.
I could’ve cut grooves in the sides and slid my lid on and off, but it was too narrow for that too.
I decided to use a Japanese toolbox-style lid. You can think of it as a puzzle-box lid if you want to. (It got the better of some of the guys I have coffee with.) It doesn’t require any metal to make, but relies on friction--and ingenuity--instead.
When all of the glue had dried, I sanded it and finished it with a linseed oil and beeswax mixture.
I was so pleased with it, I made two more.
Now I have to talk to Santa to see who they need to go to.
Bobby Winters, a native of Harden City, Oklahoma, blogs at redneckmath.blogspot.com and okieinexile.blogspot.com. He invites you to “like” the National Association of Lawn Mowers on Facebook. Search for him by name on YouTube.
